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1、PerfmanceSpecificationfUltrasonicallyWeldedWireTerminationsSAEUSCAR381May2016__________________________________________________________________________________________________________________________________________There
2、searchdataanalysisconclusionopinionsothercontentsofthisdocumentaresolelytheproductoftheauths.NeithertheSAEInternational(SAE)ntheUnitedStatesCouncilfAutomotiveResearchLLC(USCAR)certifiesthecomplianceofanyproductswiththere
3、quirementsofnmakesanyrepresentationsastotheaccuracyofthecontentsofthisdocumentntoitsapplicabilityfpurpose.Itisthesoleresponsibilityoftheuserofthisdocumenttodeterminewhethernotitisapplicableftheirpurposes.Copyright?2016US
4、CARPrintedinU.S.A.Allrightsreserved.QUESTIONSREGARDINGTHISDOCUMENT:(248)2732470FAX(248)2732494TOPLACEADOCUMENTDER:(724)7764970FAX(724)7760790TABLEOFCONTENTS1.0SCOPE........................................................
5、..................................................................................................41.1ConfmanceRequirements.................................................................................................
6、........................51.2UltrasonicWeldacteristics....................................................................................................................52.0REFERENCEDOCUMENTS.............................
7、...........................................................................................52.1NmativeReferences(Requiredtoperfmtests)......................................................................................
8、52.2InfmativeReferences.................................................................................................................................52.3TestRequestDocumentation........................................
9、...............................................................................53.0GENERALREQUIREMENTS......................................................................................................................
10、.63.1RecdRetention..........................................................................................................................................63.2SampleDocumentation.........................................
11、........................................................................................63.3SampleSize......................................................................................................................
12、............................63.4DefaultTestTolerances................................................................................................................................63.5TestDefaultConditions..............
13、...................................................................................................................63.6Equipment............................................................................................
14、.........................................................63.7DefinitionsAbbreviations.......................................................................................................................73.8MeasurementR
15、esolution..............................................................................................................................73.9TestRepeatabilityCalibration.....................................................
16、...........................................................74.0TESTPROCEDURESACCEPTANCECRITERIA..............................................................................74.1GeneralTestingRequirements.................
17、....................................................................................................74.2VisualInspection....................................................................................................
18、.......................................84.3WeldedterminationCrossSectionAnalysis...............................................................................................134.4WeldBondTensilePeelStrength.............
19、...........................................................................................154.5AcceleratedEnvironmentalExposure(ThermalShock)Conditioning........................................................184.6d(fme
20、rlyvibrationtest)..................................................................................................................184.7ElectricalResistanceMeasurement(DryCircuitVoltage)..................................
21、........................194.8ScreeningTestfDamagetoweldbondsonthefarendofashtwire..................................................215.0VALIDATIONREQUIREMENTSFWELDEDWIRECABLETERMINATION...................................
22、...225.1ValidationRequirementsConfmanceDetermination........................................................................225.2SpecialApplications........................................................................
23、............................................................235.3ReferenceValidations.................................................................................................................................23APPE
24、NDIXADEFINITIONS.............................................................................................................................................25APPENDIXBABBREVIATIONS.......................................
25、................................................................................................27APPENDIXCWELDDEVELOPMENTWELDGEOMETRYREFERENCEINFMATION..................................28APPENDIXDMETHODTOVALIDATEARANGEO
26、FPROCESSSETTINGS...............................................................29APPENDIXEQUALITYCONTROLTECHNIQUES.........................................................................................................3
27、0APPENDIXFREVISIONRECD..................................................................................................................................31SAEUSCAR38REVISION1Issued200912Revised201605PERFMANCESPECIFICATION
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