機(jī)械類外文文獻(xiàn)翻譯---論藥品包裝機(jī)械的概念設(shè)計

1、<p>　　Comment on medicines and chemical reagents package machinery conceptual design</p><p>　　In recent years, Carry out GMP (medicines and chemical reagents produces specifications of quality) attestat

2、ion system because of sustained our country economic situation rise and country to pharmacy industry mandatory. Medicines and chemical reagents package machinery has got quite great progress. The new product increases by

3、 gradually. Engineering level has had very big improvement. But be returning very big gaps back to existence compared with international standards. Level being close to 60%</p><p>　　One, our country medicine

4、s and chemical reagents package machinery current situation analyses</p><p>　　Our country medicines and chemical reagents package machinery still has bigger gap compared with advanced international level. Wh

5、at time is insufficient on domestic medicines and chemical reagents package machinery design under main existence</p><p>　　1) Backward domestic mechanical performance medicines and chemical reagents package

6、machinery mostly, accuracy low velocity, is slow, stationarity dispatches package machinery travel process to contain large amount of dyadic complicated intermittence motion. Come to come true mainly from the cam, the co

7、nnecting rod. But, many design that the personnel is unable to require that the independence designs the parameter calculating cam bar linkage kinematics and dynamics according to job cycle pictur</p><p>　　2

8、) Is under the control of horizontal backward. Domestic medicines and chemical reagents package machinery controls low, automation of level difference mostly , the malfunction leads height. (Main package machinery finger

9、 box dress controls domestic medicines and chemical reagents with drinking wine holding machinery with) adopt PLC to do a scene mostly. But, advanced medicines and chemical reagents package machinery realizes supervisory

10、 control abroad mostly from computer system. Under the cont</p><p>　　3) Functions are unitary, expansion sex is bad. Medicines and chemical reagents package machinery is that the form designs that specifical

11、ly for specially appointed package. The general specification range inner in regulation is adjustable. But, a lot of our country medicines and chemical reagents package machinery considers insufficiency when designing th

12、at. Be not that reforming going a step further sets apart sufficient space. Cause the machinery designing that to be able to only adapt to the</p><p>　　4) Considers deficiency synthetically. Resource does no

13、t fully utilize. Our country medicines and chemical reagents there exists the chaos phenomenon in package machinery design. A lot of machinery designs that the personnel drags to the electric motor moving the synchrony t

14、echnology, the servo drive technology do not knows. The problem simple electrical equipment available is resolved uses complicated mechanism to come to come true but. Some though the control organ works to come having ad

15、opt t</p><p>　　5) Model is inflexible. Model seldom considering machinery time medicines and chemical reagents of our country package machinery design. Many machine molding that the manufacturer produces is

16、not beautiful do not have model even. Give person feeling to rigid, to inflexible, not to have vigor. A few medicine box packers are middle. The nut all assembles screw on the machine outside board. But, the oil cup and

17、flow nipple that a little lubrication uses also can be seen everywhere. Be stained fully</p><p>　　Two, medicines and chemical reagents package machinery conceptual design content</p><p>　　People

18、 long-term study passes. Define conceptual design being: "Have been ascertaining the mission queen. Pass abstract-relation. Design the function structure. Explore appropriate effect principle and their combination w

19、aiting. Ascertain out basic finding the solution approach. Reach find the solution scheme. This part of the conceptual design designing that the job is called conceptual design is referred to make the queen who designs p

20、urpose and now has condition clear. The designer searches f</p><p>　　1) Makes the design mission clear. Be ready for feasibility analysis. The designer designs initial stage working in being in progress. Res

21、pond to the feasibility considering a product sufficiently. One aspect is the marketplace thinking. Include the production marketing, product raw material, the fabricating cost thinking: Another aspect is thinking that t

22、he product processes. Include thinking now having a working ability, processing handicraft, processing the function and periphery supporting i</p><p>　　2) Function design. Great majority our country medicine

23、s and chemical reagents package machinery is the same kind model copying to abroad. But peculiar national conditions because of our country existence. Must carry out appropriate reforming on the product. To satisfy reque

24、st of our country. But fault blindly copy blindly. The machinery designing that is packed in, irrigates the dress function outside except needing to satisfy a box. We must consider the additional function packing machine

25、ry. I</p><p>　　3) Functions decomposition. Medicines and chemical reagents package machinery belongs to the integration of machinery with electronics product. Should consider every function all round time de

26、sign. Sort Er Yan. The medicines and chemical reagents package machinery function may divide 3 major parts being that organization moves, monitors biography feel, the information processing and controlling a function bas

27、ically. The function subdivides organization motion according to may not kind with machi</p><p>　　4) Organization is designed. Be to realize the predetermined function. We need to use different organization.

28、 This needs the part synthesizing each considering a complete machine among one process. Use the product designing that while satisfying the usage request. Structure is simple, pragmatic. Medicines and chemical reagents

29、package machinery organization designs time. Respond to the principle choosing appropriate organization motion and constituting. Think sufficiently to realize what special</p><p>　　5) System under the contro

30、l of schemes design. In medicines and chemical reagents package machinery, a very important part is that real time detecting is back-off to every organization. To ensure that equipment operation is smooth. Now many machi

31、nery products has selected and used large amount of photo electricity switch being the detecting component. Equipment has such as PC detecting bubble cover system on some machinery and the like system. This need all desi

32、gns that meticulously. And, the ge</p><p>　　Three, concluding remarks</p><p>　　The thought a concept is designed melts to enter medicines and chemical reagents package machinery design being abl

33、e to fall off designing a fault. Shorten a design cycle. Accelerate the product exploitation. Make the product designing that more rational, have affinity, more suitable man-machine project more. It is also that the main

34、 means costing down and improving enterprise competition is short of passive competition aspect backward for improving medicines and chemical reagents package machin</p><p>　　論藥品包裝機(jī)械的概念設(shè)計</p><p>

35、;　　近年來，由于我國經(jīng)濟(jì)形勢的持續(xù)高漲和國家對制藥行業(yè)強(qiáng)制性推行GMP(藥品生產(chǎn)質(zhì)量規(guī)范)認(rèn)證制度，藥品包裝機(jī)械取得了長足的進(jìn)步。新產(chǎn)品日益增多，技術(shù)水平有了很大的改進(jìn)。但與國際水平相比還存在著很大的差距，近60%的產(chǎn)品達(dá)不到發(fā)達(dá)國家上世紀(jì)80年代的水平，先進(jìn)大型的設(shè)備主要依賴進(jìn)口。我國藥品包裝機(jī)械的低技術(shù)水平在很大程度上是由我國企業(yè)設(shè)計人員低水平設(shè)計引起的。</p><p>　　一、我國藥品包裝機(jī)械現(xiàn)狀分析&

36、lt;/p><p>　　我國藥品包裝機(jī)械與國際先進(jìn)水平相比尚有較大的差距.國產(chǎn)藥品包裝機(jī)械設(shè)計上主要存在以下幾點不足：</p><p>　　1) 機(jī)械性能落后，國產(chǎn)藥品包裝機(jī)械大多精度低、速度慢、平穩(wěn)性差。包裝機(jī)械運(yùn)轉(zhuǎn)過程包含大量復(fù)雜的間歇式運(yùn)動，主要由凸輪、連桿來實現(xiàn)。然而許多設(shè)計人員不會根據(jù)工作循環(huán)圖和精度要求獨立設(shè)計計算凸輪連桿機(jī)構(gòu)的運(yùn)動學(xué)和動力學(xué)參數(shù)，只是簡單的把國外樣機(jī)的凸輪連桿零件

37、拆卸下來進(jìn)行逐點測繪，造成執(zhí)行機(jī)構(gòu)誤差很大。國產(chǎn)藥品包裝機(jī)械大多運(yùn)行速度較低，如鋁塑泡罩包裝機(jī)的沖裁頻率一般為100～300個/min，全自動藥盒包裝機(jī)的裝盒速度50～200盒/min，而國際上先進(jìn)的鋁塑泡罩包裝機(jī)的沖裁頻率能夠達(dá)到600個/min，全自動藥盒包裝機(jī)的裝盒速度能夠達(dá)到600~ 800盒/min。國產(chǎn)藥品包裝機(jī)械不僅運(yùn)行速度慢，而且還伴有較大的噪音。</p><p>　　2) 控制水平落后。國產(chǎn)藥品

38、包裝機(jī)械大多控制水平低、自動性差、故障率高。國產(chǎn)藥品包裝機(jī)械(主要指盒裝和灌裝機(jī)械)大多采用PLC作現(xiàn)場控制，而國外先進(jìn)的藥品包裝機(jī)械大多由計算機(jī)系統(tǒng)實現(xiàn)監(jiān)控，控制水平相對落后。大多數(shù)國產(chǎn)藥品包裝機(jī)械自動性較差。一是普遍采用單機(jī)生產(chǎn)模式，全自動生產(chǎn)線少。二是做不到全自動運(yùn)轉(zhuǎn)，需要人工加料，手動裝箱。如一些紙盒包裝機(jī)中，藥板、說明書紙頁、紙盒都需要手動加料，且需專人隨時注意說明書、藥板、紙盒是否已經(jīng)用完，以免造成機(jī)器空轉(zhuǎn)或造成缺說明書、藥

39、板、藥盒現(xiàn)象的發(fā)生。另外，國產(chǎn)藥品包裝機(jī)械故障率較高?？刂圃骷?如繼電器、電磁閥、接觸器、斷路器等)等經(jīng)常容易損壞，死機(jī)故障也時有發(fā)生。</p><p>　　3)功能單一、可擴(kuò)展性差。藥品包裝機(jī)械是針對特定的包裝形式設(shè)計的。一般在規(guī)定的規(guī)格范圍內(nèi)可調(diào)。而我國許多藥品包裝機(jī)械在設(shè)計時考慮不充分，沒有為進(jìn)一步的改造留出足夠的空間，致使設(shè)計的機(jī)械只能適應(yīng)于幾種簡單的模板，不適應(yīng)包裝材料或模板尺寸的變化，即使適應(yīng)生產(chǎn)的

40、包裝成品質(zhì)量也不佳。</p><p>　　4）綜合考慮不足，資源沒有充分利用。我國藥品包裝機(jī)械設(shè)計存在著混亂現(xiàn)象，許多機(jī)械設(shè)計人員對電機(jī)拖動同步技術(shù)、伺服傳動技術(shù)不了解，可用簡單的電器設(shè)備解決的問題卻用復(fù)雜的機(jī)械裝置來實現(xiàn)，有的雖然采用了同步電機(jī)等裝置來控制機(jī)構(gòu)運(yùn)行，但選取不當(dāng)。這些情況不僅造成了資源的極大浪費，而且使設(shè)計的機(jī)械的性能低下。</p><p>　　5)造型死板。我國的藥品包裝

41、機(jī)械設(shè)計時很少考慮機(jī)械的造型，很多廠家生產(chǎn)的機(jī)械造型不美觀，甚至沒有造型，給人感覺僵硬、死板、沒有活力。一些藥盒包裝機(jī)中，螺釘螺母都安裝在機(jī)器的外面板上，而一些潤滑用的油杯和油嘴也隨處可見，加油時容易使機(jī)器到處沾滿油污，給人印象粗糙，不美觀。</p><p>　　二、藥品包裝機(jī)械概念設(shè)計的內(nèi)容</p><p>　　人們經(jīng)過多年的研究，將概念設(shè)計定義為：“在確定了任務(wù)后，通過抽象化擬定功能結(jié)

42、構(gòu)，尋求適當(dāng)?shù)淖饔迷砑捌浣M合等，確定出基本求解途徑，得出求解方案。這一部分設(shè)計工作叫做概念設(shè)計”概念設(shè)計指明確設(shè)計目的和現(xiàn)有條件后，設(shè)計者搜索多方面的知識，分析提煉后生成框架式的廣泛意義上的解。藥品包裝機(jī)械的概念設(shè)計要求根據(jù)產(chǎn)品生命周期各個階段，進(jìn)行產(chǎn)品功能創(chuàng)造、功能分解以及功能和子功能的結(jié)構(gòu)設(shè)計，進(jìn)行滿足功能和結(jié)構(gòu)要求的工作原理求解和進(jìn)行實現(xiàn)功能結(jié)構(gòu)的工作原理載體方案的構(gòu)思和系統(tǒng)化設(shè)計概念設(shè)計的過程是一個求解實現(xiàn)功能的、滿足各種技術(shù)

43、和經(jīng)濟(jì)指標(biāo)的、可能存在的各種方案并最終確定綜合最優(yōu)方案的過程。概念設(shè)計的作用主要體現(xiàn)在產(chǎn)品設(shè)計的早期階段?？傇O(shè)計師根據(jù)產(chǎn)品功能的需求而萌發(fā)出來的原始構(gòu)思和沖動形成產(chǎn)品的主體框架，及它應(yīng)包括的各主要模塊和組件，以完成整體布局和外型初步設(shè)計。然后進(jìn)行評估和優(yōu)化，確定整體設(shè)計方案。再由各部分設(shè)計人員把總設(shè)計師的設(shè)計思想落實到具體設(shè)計中去，實現(xiàn)細(xì)節(jié)設(shè)計。實施藥品包裝機(jī)械的概念設(shè)計首先要求設(shè)計人員加強(qiáng)對藥品包裝的認(rèn)識，深化理解藥品包裝的內(nèi)涵，引進(jìn)

44、現(xiàn)代包裝理念，積極與國際接軌。現(xiàn)代包裝不僅是</p><p>　　1)明確設(shè)計任務(wù)，做好可行性分析。設(shè)計者在進(jìn)行設(shè)計工作初始階段時應(yīng)充分考慮產(chǎn)品的可行性。一方面是市場的考慮，包括產(chǎn)品銷售、產(chǎn)品原料、制造費用的考慮；另一方面是產(chǎn)品加工的考慮，包括現(xiàn)有加工能力、加工工藝、加工性能及周邊配套行業(yè)的考慮。周邊配套環(huán)境的考慮主要指當(dāng)?shù)仄髽I(yè)加工能力、加工水平、熱處理工藝及基礎(chǔ)設(shè)施的建設(shè)等。</p><p&

45、gt;　　2)功能設(shè)計。我國大多數(shù)藥品包裝機(jī)械是對國外同類機(jī)型的仿制。但由于我國存在的特殊國情，須對產(chǎn)品進(jìn)行適當(dāng)?shù)母脑欤詽M足我國的要求。而不是一味的照抄照搬。設(shè)計的機(jī)械除需要滿足盒裝、灌裝功能外，我們還須考慮包裝機(jī)械的附加功能，如包裝盒中應(yīng)加入量杯、藥勺等工具，以方便用戶使用。在機(jī)種的開發(fā)方面可以設(shè)計較為先進(jìn)的機(jī)械，如無菌包裝機(jī)械、保鮮包裝機(jī)械等。還可以開發(fā)藥品包裝前處理成套設(shè)備和后處理配套設(shè)備。 </p><

46、p>　　3)功能分解。藥品包裝機(jī)械屬于機(jī)電一體化產(chǎn)品，設(shè)計時應(yīng)全面考慮各功能。一般而言，藥品包裝機(jī)械功能大致可分為機(jī)構(gòu)運(yùn)動、監(jiān)測傳感、信息處理及控制功能3大部分。機(jī)構(gòu)運(yùn)動功能按不同機(jī)種又可細(xì)分，如鋁塑泡罩包裝機(jī)可分為成型、熱封、壓痕、沖裁4大功能，而紙盒包裝機(jī)械可分為折紙、下紙、藥板推送、紙盒打開、紙盒傳輸、折舌、插舌、壓平和打批號等功能。在設(shè)計過程中還要考慮機(jī)械潤滑、機(jī)械安全運(yùn)行、包裝衛(wèi)生等功能。這要求設(shè)計人員充分考慮檢測技術(shù)，

47、光、機(jī)、電一體化技術(shù)、計算機(jī)技術(shù).氣動技術(shù)、物流技術(shù)之間的交叉聯(lián)系。 </p><p>　　4)機(jī)構(gòu)設(shè)計。為實現(xiàn)預(yù)定的功能，我們需要使用不同的機(jī)構(gòu)。這一過程中需綜合考慮整機(jī)的各個部分，使設(shè)計的產(chǎn)品在滿足使用要求的同時，結(jié)構(gòu)簡單、實用。藥品包裝機(jī)械機(jī)構(gòu)設(shè)計時，應(yīng)選擇和組合適當(dāng)?shù)臋C(jī)構(gòu)運(yùn)動原理，充分考慮實現(xiàn)特定運(yùn)動所需機(jī)構(gòu)，如凸輪機(jī)構(gòu)，連桿機(jī)構(gòu)，凸輪連桿機(jī)構(gòu)。同時還應(yīng)運(yùn)用分離傳動技術(shù)，綜合考慮傳動軸(如花鍵軸和階

48、梯軸等)和傳動系統(tǒng)的設(shè)計問題。設(shè)計過程中應(yīng)盡量減少不確定性因素造成的影響，使機(jī)構(gòu)運(yùn)行平穩(wěn)。設(shè)計時還應(yīng)對機(jī)械進(jìn)行動力學(xué)分析，以提升機(jī)械運(yùn)行速度和平穩(wěn)性。另外還應(yīng)考慮包裝機(jī)械的多樣、可調(diào)、容錯、可擴(kuò)展、平穩(wěn)性以及美觀化，追求機(jī)械輕巧但穩(wěn)定。設(shè)計過程可參考各類包裝機(jī)械設(shè)計的長處，同時借鑒別的機(jī)械(如塑料機(jī)械、印刷機(jī)械)的優(yōu)點。除進(jìn)行機(jī)構(gòu)設(shè)計外.還應(yīng)考慮各功能另外的實現(xiàn)途徑，如真空、電器控制等，以期最優(yōu)組合該產(chǎn)品。 </p>

49、<p>　　5)系統(tǒng)控制方案的設(shè)計。藥品包裝機(jī)械中一個很重要的部分就是對各機(jī)構(gòu)實時檢測補(bǔ)償，以保證設(shè)備運(yùn)行順暢?，F(xiàn)在很多機(jī)械產(chǎn)品選用了大量的光電開關(guān)作為檢測元件，有的機(jī)械上還裝備有諸如微機(jī)檢測泡罩系統(tǒng)之類的系統(tǒng)。這都需要精心設(shè)計和整個控制系統(tǒng)連為一體。</p><p><b>　　三、結(jié)語</b></p><p>　　將概念設(shè)計的思想融入藥品包裝機(jī)械的設(shè)計