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1、<p> OK Vertical roller mill</p><p> Main features:</p><p> OK vertical roller mills use 30%-50% less energy than ball mill systems. Simple layout and fewer machines in the mill circuit
2、high run-factor and low maintenance costs.</p><p> Excellent drying capability when grinding blast furnace slag or blended cements with wet components .</p><p> Roller and table profile improv
3、e operating stability and reliability.</p><p> Consistent cement quality with easy to adjust quality parameter </p><p> Special design features for iron removal during slag grinding minimize w
4、ear </p><p> Optimal wear-protection all internal surfaces </p><p> Space-saving design reduces civil construction costs</p><p> Flexibility to operate with two or four rollers g
5、uarantees long term availability.</p><p> Application advantages</p><p> Proven commercially, the OK mill is the premier roller mill for finish grinding of portland cement, slag and blended ce
6、mtrents. With a 30%-45% reduction in the energy requirements for cement grinding and 40%-50% for slag as com-pared with traditional ball mill operations, the OK mill can contribute significantly to your profitability and
7、 competitiveness.</p><p> The design combines the drying, grinding and separation processes into just one unit, thus simplifying the plant lay-out. A low noise level makes outdoor installation feasible, sub
8、stantially reducing civil construction costs and improving the working environment.</p><p> Because of its highly effective drying performance, the OKmill is a natural choice for grinding blended cements wi
9、th one or more wet components</p><p> Design advantages</p><p> The OK mill uses a hydro-pneumatic system to press its grinding rollers against the material bed on the roatting grinding table.
10、</p><p> The grooved roller profile has two grinding zones, an inner and outer. This creates a high and concentrated grinding pressure on the outer path, allowinair to escape into the grooved centre. The in
11、ner path serves to prepare the grinding bed, by compressing the feedmaterial as it moves under the rollers nto the high pressure grinding zone.</p><p> Segmented roller wear parts are made of the hardest po
12、ssible material without risk of cracking and are very well suited or hard facing. Re-positioning of rollers is possible for evening out wear. These features ensure maximum longevity.</p><p> Operating advan
13、tages </p><p> The rollers are in a lifted position when the mill is started, ensuring trouble-free start-up . This eliminates the need for an auxiliary drive. A control system monitors the machinery and
14、facilitates operation.</p><p> Mill arrangement</p><p> This schematic illustrates a typical grinding installation. The arrangement is very simple and the operation is correspondingly flexible
15、 and reliable. To maintain the appropriate temperature in the mill circuit. For example to ensure adequate dehydration of the gypsum when grinding cement-the layout is prepared with provisions for recirculation of hot ex
16、it gas to the mill inlet. In case the mill feed is wet slag or includes a significant portion of wet additives, addition heat must be provided, </p><p> Nozzle ring bypass system</p><p> For s
17、lag grinding, a specially designed nozzle ring bypass allow the iron particles to segregate through nozzles without airflow and subsequently be removed by a magnetic separator to minimise wear of the mill internals.</
18、p><p> One mill, many products</p><p> The OK mill efficiently grinds blended cements, with a wide range of additives such as slag puzzolana, limestone and fly ash. Its versatility is demonstrate
19、d by the ability to switch between a wide variety of mixes, and to vary the particle size to meet individual needs.</p><p> Particle size distribution</p><p> Example of adjustment of particle
20、 sizedistribution when grinding to the sameBlaine surface. The required steepness of the particle size distribution curve is attained by sdjustment of the separatorrotor speed, the mill airflow rate and the grinding pres
21、sure, in combination with the appropriate height of the dam ring.</p><p> Optimisation of operation</p><p> Adjustment of mill airflow and grinding pressure for optimisation of the operatinon,
22、 including adjustment of the particle size distribution, can be made immediately. Adjustment of the dam ring, however, requires a mill stop, but only for a few hours. Switching between different types of products, for ex
23、ample from portland cement to slag, only requires easily made operating adjustments. Adjustment of the dam ring is not required. However, if the mill is to operate for a long time with one specifi</p><p> W
24、ear liners</p><p> The wear liners of the grinding table and the rollers are of the segmented type and are therefore easy to replace when worn out.</p><p> For mills grinding very abrasiva mat
25、erallike slag, hardfaceing is an interedting and viable means of achievving a highavailability of the grinding system, optimising the grinding process and saving refurbishment costs.</p><p> Hardfacing is a
26、n economical alternative to changing wear parts and is very Suitable for the high chrome cast iron grinding parts used in the OK mill. Being of the segmented type the wearliners can be hardfaced numerous times throughout
27、 their life.</p><p><b> 立式輥磨機(jī)</b></p><p><b> 主要特點(diǎn):</b></p><p> 立式輥磨機(jī)比系統(tǒng)較簡(jiǎn)單的球磨機(jī)能夠多利用30%-50%的能源。立式磨電路的簡(jiǎn)單的規(guī)劃和較少的機(jī)器確保高流動(dòng)因數(shù)和低的維護(hù)費(fèi)用。</p><p> 當(dāng)粉磨高爐
28、熔渣或用濕的元素混合水時(shí),具有優(yōu)秀的干燥能力。</p><p> 軋輥及輥道剖面改善運(yùn)轉(zhuǎn)穩(wěn)定性和可靠性。</p><p> 方便調(diào)整一致的水泥性質(zhì)質(zhì)量參數(shù)。</p><p> 特別的設(shè)計(jì)功能為在磨的熔渣期間將鐵耗減到最少。在所有內(nèi)部表面有著優(yōu)秀的磨耗保護(hù)裝置。</p><p> 節(jié)省空間設(shè)計(jì)減少工廠建筑成本。</p>&
29、lt;p> 靈活的操作保證二個(gè)或四個(gè)輥的長(zhǎng)期有效性。</p><p><b> 應(yīng)用好處</b></p><p> 商業(yè)上證明,好的立式磨是最后加工的第一的輥軋機(jī)卜特蘭水泥的輪磨,熔渣和混合水泥。用30%-45%減少能量需求的營(yíng)業(yè)額為水泥磨礦渣作為比較,與傳統(tǒng)球磨機(jī)營(yíng)運(yùn)組成,立式輥磨機(jī)可以到來很好的盈利。設(shè)計(jì)結(jié)合了干燥、粉磨和分離過程作為一個(gè)單元,因此減少
30、了的開支。低噪音水平使室外安裝可行,大大降低工廠建筑費(fèi)用,改善工作環(huán)境。</p><p> 由于其高度有效的干燥性能,立式輥磨機(jī)是一種自然選擇一個(gè)或一個(gè)以上的濕組件研磨混合材。</p><p><b> 設(shè)計(jì)優(yōu)勢(shì)</b></p><p> 立式輥磨機(jī)使用液壓機(jī)啟動(dòng)系統(tǒng)堅(jiān)持它的磨碎滾筒針對(duì)物質(zhì)的床在輪流磨盤。</p><
31、p> 槽滾筒剖面有而磨區(qū),以內(nèi)部和外部。產(chǎn)生一高的而且集中地外部路徑的磨輥的壓力,物料逃進(jìn)溝槽中心。內(nèi)路徑服務(wù)準(zhǔn)備砂輪清理臺(tái),由壓縮給料物質(zhì)由于它舉動(dòng)下滾筒不高壓研磨區(qū)。</p><p> 被分割的滾輪磨耗零配件利用最難的合理的材料做成。沒有風(fēng)險(xiǎn)裂紋而且非常很好地被適合或溶接硬面法。關(guān)于-軋輥的定位出自合理的磨耗。這些特征最大的限度的保證了利用率。</p><p><b&g
32、t; 經(jīng)營(yíng)優(yōu)勢(shì)</b></p><p> 無障礙啟動(dòng)輥磨機(jī)時(shí),滾輪被舉起。這就不需要一個(gè)輔助的驅(qū)動(dòng)器。一種控制系統(tǒng)監(jiān)控的機(jī)械和便于操作。</p><p><b> 輥磨機(jī)的布置</b></p><p> 這也就說明了一個(gè)典型的磨削原理的安裝。這個(gè)計(jì)劃是很簡(jiǎn)單的,而這樣的布置是相應(yīng)地靈活和可靠的。保持適當(dāng)?shù)哪ポ仚C(jī)電路,例如,確
33、保適當(dāng)?shù)拿撍喈?dāng)磨水泥-布局準(zhǔn)備同規(guī)定的熱出口氣體循環(huán)磨煤機(jī)入口。如果輥磨機(jī)粉磨的物料是濕的,包括很大一部分濕添加劑,熱風(fēng)機(jī)就要提供額外的能量。另外,如果軋機(jī)喂料很熱,軋機(jī)出口溫度阻尼器控制冷空氣攝入量。</p><p><b> 噴嘴環(huán)旁路系統(tǒng)</b></p><p> 對(duì)磨渣、特殊設(shè)計(jì)的噴嘴環(huán)鐵離子旁路允許用于隔離通過噴嘴氣流及隨后的沒有除去一個(gè)磁性分離器內(nèi)
34、的穿軋機(jī)。</p><p><b> 一個(gè)磨機(jī),大量產(chǎn)品</b></p><p> 立式輥磨機(jī)有效粉磨混合材,與各種各樣的添加劑,例如粘土、石灰石、礦渣、粉煤灰。說明了它的通用性,有能力切換的各式各樣的混合以不同的粒度,來滿足不同的需求。</p><p><b> 粒度分布</b></p><p&
35、gt; 例如當(dāng)研磨物料表面時(shí),調(diào)整粒子的粒徑分布。要求的粒度分布曲線要達(dá)到附近的調(diào)整的速度,氣流速率,研磨壓力,結(jié)合適當(dāng)高度的粉磨率。</p><p><b> 運(yùn)轉(zhuǎn)的最佳化</b></p><p> 立磨機(jī)的研磨調(diào)整壓力和變形的最佳化,包括調(diào)整粒度分布,可制成細(xì)粉。然而,擋渣環(huán)的調(diào)整需要一個(gè)舊磨停止,但是只有數(shù)個(gè)小時(shí)。在產(chǎn)品的不同類型之間轉(zhuǎn)換,舉例來說,從波特
36、蘭水泥到熔渣,只容易的需要做操作調(diào)整。擋渣環(huán)的調(diào)整環(huán)不是必須的。然而,如果軋機(jī)運(yùn)行時(shí)間較長(zhǎng),一個(gè)只可以保持試樣產(chǎn)品調(diào)整大環(huán)并最優(yōu)化殘余物(%),磨機(jī)操作這個(gè)特定的產(chǎn)品。</p><p><b> 磨耗爐襯</b></p><p> 磨內(nèi)的磨耗爐襯和滾輪是這分割型態(tài)而且很容易被取代。為廠研磨磨蝕性強(qiáng)礦渣,耐磨堆焊一個(gè)核心,可行的實(shí)現(xiàn)的平均值一個(gè)高可用性的飼料粉磨系統(tǒng)
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